The JTDR-400+ five-axis Machining Center launched by KEJIE TECHNOLOGY has brought new solutions to the manufacturing industry with its efficient, precise and reliable performance, and has promoted the technological progress of the industry.
1. The core technical advantages of the JTDR-400+ five-axis machining center
DD direct-drive high-speed rotary table
The JTDR-400+ five-axis machining center is equipped with a DD (Direct Drive) direct-drive high-speed rotary table, which is one of its core advantages. DD direct-drive technology directly drives the table to rotate through the motor, without the need for traditional mechanical transmission devices, thereby greatly improving the transmission efficiency and positioning accuracy. This design not only ensures high precision and high reliability during the machining process, but also significantly reduces mechanical wear and extends the service life of the equipment. In the machining of complex parts, the DD direct-drive table can achieve fast and accurate positioning, ensure the accuracy of each machining step, and thus improve the overall machining quality.
High-speed movement and efficient machining
In modern manufacturing, time is efficiency, and efficiency is competitiveness. The JTDR-400+ five-axis machining center achieves extremely high moving speeds by optimizing the mechanical structure and control system. Its fast axial movement function can effectively shorten the non-processing time, especially in batch production. By reducing the moving time of the tool in the non-processing state, JTDR-400+ can significantly improve production efficiency and bring higher economic benefits to the enterprise. Whether it is the processing of complex curved surfaces or multi-angle milling, JTDR-400+ can complete the task in a high-speed and efficient manner, meeting the needs of modern manufacturing for efficient production.
High-speed tool change system
The tool change speed is one of the important factors affecting processing efficiency. The JTDR-400+ five-axis machining center is equipped with an advanced high-speed tool change system that can achieve fast and accurate tool change. This system greatly shortens the tool change time by optimizing the tool storage and change process. In complex multi-process processing, the fast tool change system can ensure seamless switching of the equipment between different processing stages, thereby improving the overall processing efficiency. In addition, the mechanical tool change method is not only fast, but also highly accurate, which can ensure the processing accuracy after each tool change and avoid processing defects caused by tool change errors.
High sealing design and long-life components
During the machining process, the splash of chips and coolant may damage the transmission components of the equipment, affecting the service life and machining accuracy of the equipment. The JTDR-400+ five-axis machining center has fully considered this issue in its design, and all its functional components are designed with high sealing protection. This design can effectively prevent chips and coolant from entering the inside of the transmission shaft, thereby extending the service life of the equipment components. High sealing not only improves the reliability and stability of the equipment, but also reduces the maintenance cost and downtime of the equipment, ensuring that the equipment can maintain efficient and stable machining performance during long-term operation.
Large-capacity tool magazine and mechanical tool change
In order to meet the needs of multiple tools in the machining of complex parts, the JTDR-400+ five-axis machining center is equipped with an optional large-capacity tool magazine with a tool magazine capacity of up to 30 tools. The design of the large-capacity tool magazine can significantly reduce the tool preparation time and improve the utilization rate of the equipment. During the machining process, the mechanical tool change method is not only fast, but also high-precision, which can ensure the machining accuracy after each tool change. This design is particularly suitable for multi-process machining of complex parts, which can effectively improve production efficiency and machining quality.
Excellent human-machine interface
In modern manufacturing, the ease of operation of equipment is crucial to improving production efficiency and reducing human errors. The JTDR-400+ five-axis machining center is equipped with an excellent user interface, which is simple and intuitive to operate, and even novices can quickly get started. Its advanced CNC system is powerful, stable and reliable, and can realize complex processing program control and real-time monitoring. By optimizing the user interface and CNC system, JTDR-400+ not only improves operating efficiency, but also reduces the difficulty of operation, so that the equipment can better adapt to the needs of different users.
2. Application fields of JTDR-400+ five-axis machining center
Aerospace field
The aerospace manufacturing industry has extremely high requirements for the accuracy and reliability of parts. Complex curved surfaces and high-precision structural parts are typical characteristics of this field. With its high-precision DD direct-drive worktable and high-speed processing capabilities, the JTDR-400+ five-axis machining center can efficiently process complex parts such as aircraft engine blades and wing structural parts. Its high-speed tool replacement system and large-capacity tool magazine can meet the needs of multi-process processing and significantly improve production efficiency. In addition, the high sealing design and long-life components can ensure that the equipment maintains stable processing performance during long-term operation, meeting the strict requirements of the aerospace field for equipment reliability.
Automobile Manufacturing
In automobile manufacturing, five-axis machining centers are widely used in the processing of complex parts such as engine cylinders and transmission housings. JTDR-400+ can achieve high-precision milling and drilling operations to ensure the dimensional accuracy and surface quality of parts. Its high-speed movement and efficient processing capabilities can meet the needs of mass production of automotive parts and significantly shorten the production cycle. In addition, the large-capacity tool magazine and mechanical tool change system can reduce tool change time, improve equipment utilization, and thus reduce production costs.
Mold Manufacturing
The mold manufacturing industry has extremely high requirements for processing accuracy and surface quality. Complex cavities and high-precision parting surfaces are the difficulties in mold processing. The JTDR-400+ five-axis machining center can achieve efficient processing of complex cavities, and its DD direct-drive workbench can ensure high accuracy and high stability during processing. High-speed tool replacement system and large-capacity tool magazine can meet the needs of multiple processes and multiple tools in mold processing, significantly improving processing efficiency. In addition, the optimized human-machine interaction interface and advanced CNC system can realize complex processing program control to ensure the accuracy and quality of mold processing.
Medical device field
The manufacturing of medical devices has extremely high requirements for accuracy and surface quality, especially medical devices implanted in the human body, such as artificial joints, dental prostheses, etc. The JTDR-400+ five-axis machining center can achieve high-precision machining to ensure the dimensional accuracy and surface finish of medical devices. Its high-speed machining capability and high sealing design can improve production efficiency and reduce production costs. In addition, the reliability and stability of the equipment can ensure the processing quality of medical devices and meet the strict requirements of the medical industry.
3.Market competitiveness of JTDR-400+ five-axis machining center
Efficient production and cost control
In modern manufacturing, enterprises are faced with fierce market competition and changing market demands. The JTDR-400+ five-axis machining center can significantly reduce production costs by optimizing the machining process and improving production efficiency. Its high-speed movement and efficient processing capabilities can shorten the production cycle and improve equipment utilization. The large-capacity tool magazine and mechanical tool change system can reduce tool preparation time and tool change time, further improving production efficiency. In addition, the high-sealing design and long-life components can reduce equipment maintenance costs and downtime, ensuring that the equipment maintains efficient and stable processing performance during long-term operation. Through efficient production and cost control, JTDR-400+ can bring significant economic benefits to enterprises and enhance their competitiveness in the market.
Technological innovation and reliability
The JTDR-400+ five-axis machining center adopts a number of advanced technologies, such as DD direct drive technology, high-speed tool change system and high-sealing design. These technologies not only improve the processing capacity and efficiency of the equipment, but also ensure the reliability and stability of the equipment. The advanced CNC system and optimized human-machine interaction interface can realize complex processing program control and real-time monitoring, ensuring the accuracy and efficiency of the processing process. Through technological innovation and reliability design, JTDR-400+ can meet the needs of modern manufacturing industry for high-precision and high-efficiency processing equipment, and provide strong support for the company's technological upgrading and product innovation.
Customization and flexibility
In modern manufacturing, enterprises need to choose suitable equipment according to different product requirements and processing tasks. The JTDR-400+ five-axis machining center provides a variety of configuration options, such as large-capacity tool magazines, different worktable sizes, etc., which can meet the customized needs of different users. Its flexible processing capabilities can adapt to the processing tasks of various complex parts. Whether it is high-precision parts in the aerospace field or mass production in automobile manufacturing, JTDR-400+ can provide efficient solutions. Through customization and flexible design, JTDR-400+ can better meet the diversified needs of modern manufacturing and provide enterprises with personalized processing solutions.
The JTDR-400+ five-axis machining center launched by KEJIE TECHNOLOGY has become a weapon for modern manufacturing with its efficient, precise and reliable performance. Its core technical advantages such as DD direct-drive high-speed rotary table, high-speed movement and efficient processing capabilities, high-speed tool replacement system, high-sealing design, large-capacity tool magazine and excellent human-machine interaction interface have made it widely used in aerospace, automobile manufacturing, mold manufacturing and medical equipment.