Long Travel Machining Center has become an indispensable key equipment in modern production lines with its new design structure, excellent performance, extremely high precision and high-speed processing capabilities. Especially in mass production and complex parts processing, Long-Travel Machining Centers have shown their unique advantages and are widely used in aerospace, automobile, mold manufacturing, precision machinery and other industries.
Specific role of machine tools
Long-travel machining center is a high-precision machine tool specially used for complex parts processing, which can perform high-speed and high-precision cutting operations in multiple axes. Its most notable feature is the larger worktable and stroke, which can meet the processing needs of larger workpieces, and the processing accuracy is very high, which can complete various complex mechanical parts processing. Its main functions include:
Precision machining: Suitable for high-speed machining of precision parts, such as aerospace parts, automobile engine parts, etc.
Large-scale machining: Supports the processing of large-size workpieces, especially in areas requiring high precision and high stability, such as the production of large molds.
Efficient production: In mass production, long-travel machining centers can significantly improve processing efficiency and reduce non-cutting time.
The long-travel machining center focuses on the comprehensive balance of rigidity, stability and precision in structural design. The specific features are as follows:
New machine tool structure design: The new machine tool design ensures a stronger structure, more stable performance, and ensures the accuracy during long-term operation.
High precision and high rigidity: The frame and various components of the machine are made of high-strength materials and optimized design, which ensures the high rigidity of the machine tool and can maintain high accuracy during high-speed processing.
High dynamic performance: The box-type Z-axis structure provides better dynamic performance, which is especially suitable for high-speed and high-load processing scenarios.
High-speed motion: Through the high-speed motion system, the non-cutting motion time is effectively shortened and the processing efficiency is improved, especially in mass production.
High-end integrated appearance design: The machine tool has a modern and high-end appearance design. The combination of appearance and function is more humanized, which simplifies the operation process and improves the beauty of the overall production environment.
Long-stroke machining centers have many advantages over traditional machine tools:
Improve production efficiency: Due to the combination of high-speed motion and high precision, the non-cutting time is greatly reduced, and the processing efficiency of the machine is greatly improved, which is particularly suitable for mass production needs.
High reliability: The new machine tool structure and high rigidity design enable the machine to maintain extremely high processing accuracy and stability during high-speed movement, greatly reducing the failure rate and improving the reliability of the production process.
Space saving: Despite its long stroke, thanks to the integrated design, the machine tool occupies a smaller area than traditional machine tools, effectively saving space in the production workshop.
Humanized operation: The operation interface is carefully designed and easy to operate, reducing the learning curve of operators and making the management and maintenance of machine tools more convenient.
Reliable tool change system: Equipped with a servo tool change system, it can achieve fast and reliable tool change, reduce tool change time, and further improve production efficiency.
Long-stroke machining centers are widely used in many industries due to their excellent performance and advantages, especially in the following fields:
Aerospace industry: Long-stroke machining centers can meet the requirements of high precision, high rigidity and high stability for aerospace parts processing, and are widely used in the processing of aircraft structural parts, engine parts, etc.
Automotive industry: In the mass production of automotive parts, long-stroke machining centers can provide high-precision processing, which is particularly suitable for the production of key components such as engines, transmission systems, and chassis.
Mold manufacturing: This machine tool can be used for the processing of complex molds, including plastic molds, stamping molds and other fields. It can ensure the stability and consistency of precision during mold processing.
Precision machining: It is used for the processing of various high-precision mechanical parts, especially in occasions where the precision of parts is extremely high, such as the processing of precision gears, shafts and other parts.
Electronic product manufacturing: Long-stroke machining centers are also used in the manufacturing of electronic products, especially in the precision processing of components such as electronic housings, brackets, connectors, etc.
In order to ensure that the long-stroke machining center can operate stably for a long time and maintain its superior processing performance, regular maintenance and care are essential. Here are some key maintenance recommendations:
Regularly check the lubrication system: The quality and oil level of the lubricating oil of each moving part of the machine need to be checked regularly to maintain the normal operation of the lubrication system and avoid equipment damage caused by friction.
Clean the machine tool: The chips and dust generated during the operation of the machine tool should be cleaned in time, especially around the spindle and transmission system, to avoid the accumulation of debris affecting the accuracy and operation stability.
Calibration and inspection: Regularly perform precision inspection and calibration of the machine tool, especially after long-term use, to ensure that the processing accuracy of the machine is not affected.
Check the electrical system: Regularly check the electrical system of the machine tool, especially the servo motor, tool change system and control system to ensure that they function properly and avoid downtime caused by electrical failure.
Maintain the cooling system: Check the level and quality of the coolant to ensure that the cooling system operates normally and prevent overheating from affecting the performance of the machine tool.
Regularly check the bearings and transmission components: Bearings and transmission components are key components in the operation of machine tools. Regularly check the wear of these components and replace them when necessary to avoid failures due to excessive wear.
The long-stroke machining center has become an indispensable core equipment in modern manufacturing with its innovative design, high performance and high precision. It can not only meet the needs of efficient mass production, but also maintain stable processing performance under high precision and high rigidity requirements. It is widely used in aerospace, automobile, mold manufacturing and other fields. During use, regular maintenance and care are particularly important, which can effectively extend the service life of the machine tool and ensure processing accuracy. Therefore, the long-stroke machining center is not only a promoter of production efficiency, but also a guarantor of product quality.